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Handling Unavoidable Overload

In some situations overload simply can not be avoided. For example, the lawn project example introduced in the overview has the following optimal schedule:

optimal lawn project

If we specify a project deadline of 3:00 pm it will be impossible to complete the project by that deadline without the Cut Lawn and Edge Path activities overlapping. Primavera P3e produces the following schedule for this project:



The above schedule has two hours of overload (the father resource is overloaded by one unit between 8:00 and 10:00 am) although it is possible to cut that overload in half while still meeting the deadline.

Why did this happen?

Unavoidable overload can occur for several reasons. It may be that a single task all by itself causes overload. For example, a task may require four welders when there are only three on staff. Overload can also be unavoidable due to constraints, relationships, and deadlines.

In the example above our deadline and the activity relationships made it impossible to produce a schedule with no overload. If a task cannot be placed without introducing overload the P3e leveler will place the task at its early start even when there is another time that results in less overload.

Note that it is possible that P3e will produce a schedule with overload, even when a schedule without overload exists (more information...). In these situations as well, P3e will place activities at their early starts rather than trying to minimize over-allocation.

How can PSOP Help?

When overload cannot be avoided, PSOP still attempts to minimize it. Thus PSOP produces the following schedule for the above example:



which has only one hour of overload instead of the two hours of overload in the P3e schedule. For large projects with some unavoidable overload, this can lead to significant improvements.